HYDROBLASTING is essentially the same as Hydrojetting but uses higher pressures to remove strongly adhering contaminants on the surfaces. It can also be used as surface preparation technique prior to coating process.
Hot oil flushing is done using flushing or system oil to remove the fouling from the internals of the piping systems.
Removal sediments or other contaminants that are built up in pipes over time.
Pressure testing must be carried out after construction of all new pipelines to ensure integrity of the welded joints and flange connections.
Accomplished Projects for the Year 2013
No. |
Client |
Project Name |
Project Description(Details of Works) |
| 1 | Energy Development Corporation | Mahanagdong Power Plant Lube Oil Tank Cleaning |
Total draining of all oil from the main oil tank using diaphragm pump and transfer to temporary container; Perform the following inspection, tests and record "as found data". →Condition of lube oil, particle count, water content, viscosity & acidity level; Physical appearance of the main oil tank interior; Total volume of the tank; Remove sludge on the bottom surface of the tank. Gather & record the total weight of the sludge; Apply degreaser to totally remove dirt and oil on the internal surface of the main oil tank; Complete cleaning by wiping tank surface with lint-free cloth; Transfer excess oil from the temporary storage tank to used oil drums or maintain the 90% main oil tank volume of oil, Filling of new oil, approximately 10% of the total main oil tank volume, to the temporary storage tank; Purify the oil to cleanliness of NAS 8 standard and 0.1% or 1000 ppm moisture content prior to filling back to the main oil tank. |
| 2 | Air Liquide Phil. Inc. |
• Chemical Cleaning of 4" Pipeline • Chemical cleaning of 6" Pipe |
• Chemical cleaning by Soaking Method of 4" ø Schedule 40 carbon steel pipes • Chemical Cleaning by Soaking Method of 6" Schedule 40 Carbon Steel Pipes |
| 3 | Weir Group | Lube Oil Flushing/Filtering | Lube Oil Flushing/Filtering at BACMAN Geothermal Plant |
| 4 | Keppel Batangas Shipyard |
• ENSCO 8504 SEMI-SUB RIG • OK TEDI #373/374/375 • Hull 100 OK TEDI-Lube Oil • Hull 100 OK TEDI-Fuel Oil • Hull 100 OK TEDI • Hull 100 OK TEDI • Hull 102 BRAS SETE - 1 • Hull 100 OK TEDI |
• Supply of Manpower, Tools and Consumables for ENSCO 8504 • Fabrication of Man Overboard Ladder • Water Flushing of Fresh Water Cooling Piping System and Chemical Cleaning & Hot Oil Flushing of Lube Oil & Fuel Oil Piping System • Chemical Cleaning & Hot Oil Flushing of Fuel Oil Piping System at Engine Room • Chemical Cleaning and Hot Oil Flushing of Hydraulic Oil Transfer Line • Fabrication, Installation and hydrotesting of Piping Systems • Fabrication, welding and erection of pipes, pipe spools, supports, doublers and penetration pieces; Installation and testing of all pipes, valves and fittings including final hook-up to the equipment. • Chemical Cleaning of Cargo Fuel Oi Piping System and Fuel Oil Transfer and Service Piping System |
| 5 | Weir Group c/o Bacman Geothermal Power Plant | Proposal for the Supply of Storage Tank and Diaphragm Pump | For the supply of Storage Tank, Diaphragm Pump and Pump Operator |
| 6 | Cotabato Sugar Central Co. Inc. | Cleaning/Hydrojetting of tubes of Evaporators and Heaters during Milling Season |
Cleaning/Hydrojetting of the following vessels: →Pre-Evaporator →Evap Cell No. 1-4 →Heaters No. 1-4 |
| 7 | James Hardie Phil. Inc. | Pipeline Cleaning | Hydrojetting and cleaning of pipelines |
| 8 | BHPI | Sweep Blast and Painting of Pipe | Sweep Blast and Painting of Pipe Spool |
| 9 | Morse Hydraulics System Corp. | Hull 100 OK TEDI (KBSI) | Testing of Oil used for Flushing of Windlass/Mooring Winch Hydraulic Oil Piping System |
| 10 | JG Summit Petrochemical Corp. |
• Internal Cleaning of PP Reactor and Gas Cycle Line • Rental of Chemical Cleaning Equipment • Transport, Treatment, Storage and Disposal of Chemical Waste Generated during Soda Boil Out |
• Hydrojetting and cleaning of PP Reactor and gas cycle line. Hydrojetting Pressure up to 15,000 psi • Rental of Chemical Cleaning Equipment complete with hoses and Mixing Tank • Transport, Treatment, Storage and Disposal of Chemical Waste Generated during Soda Boil Out. |
| 11 | Keppel Philippines Marine Inc. | Hull 100 OK TEDI | Chemical Cleaning & Hot Oil Flushing of Cargo Hatch Hydraulic Oil Piping System |
| 12 | EDC - MT. Apo | MAGPPI Cooling Tower Cleaning | Mechanical Cleaning of Cooling Tower Distribution Pipes, Headers, HWP Discharge Line, Suction Pit, Main Condenser and Gas Cooler of MAGPPI |
| 13 | SPCO Holdings PTE LTD |
• FPSO Intrepid • Supply of Manpower |
Supply of Manpower |
| 14 | Bechtel | Air Cooled Exchangers Chemical Cleaning | Chemical Cleaning of Air Cooled Exchangers |
| 15 | Rubicon Offshore International | Rubicon Offshore International | Supply of Material, Fabrication and Onboard Installation of Emergency Generator damper access door and IG Drain and COW line |
Accomplished Projects for the Year 2012
No. |
Client |
Project Name |
Project Description(Details of Works) |
| 1 |
D.M. Consunji, Inc. Sem-Calaca Power Corp. (Unit 1) |
• Pier Pile Cleaning, Design and Installation of New Cathodic Protection • Pier Pile for Small Craft Facility • Rehabilitation of Traveling Screen Unit 1 A & B • Rehabilitation of Travelling Screen Unit 1 A & B Variation Work • Rehab of Bearing Cooling Water/Heat Exchanger Corroded Pipeline • Rehab of Bearing Cooling Water/Heat Exchanger Corroded Pipeline Variation Order • Rehabilitation of BCW - Heat Exchangers A & B • Rehabilitation for Unit 1 Main Lube Oil System • Rehabilitation for Unit 1 Main Lube Oil System Variation Orders • Rehablitation of Unit 1 Generator Seal Oil System • Rehabilitation of Unit 1 Generator Seal Oil System Variation Order • Rehabilitation of Unit 1 Bearing Cooling Water System-Turbine & Boiler Side • Rehabilitation of Unit 1 Bearing Cooling Water System-Turbine & Boiler Side Variation Order • Rehabilitation of Unit 1 Boiler Feedwater, Pump Lube Oil System • Rehabilitation of Unit 1 Boiler Feedwater Pump Lube Oil System Variation Order • Rehabilitation of Unit 1 Generator Stator Cooling Water Unit • Rehabilitation of Deaerator and Feedwater Tank • Rehabilitation of Deaerator and Feedwater Tank Variation Order • Rehabilitation of Unit - 1 Low Pressure Heaters 1-4 and High Pressure Heaters 6-8 • Rehabilitation of Unit-1 Low Pressure Heaters 1-4 and High Pressure Heaters 6-8 Variation Order • Filtration/Oil Purification Gearbox Oil for Gearboxes A, B, C & D of Pulverizer Unit-1 • Rehabilitation of Unit-1 Pulverizer System Variation Order • Rehabilitation of Unit 1 Reheater Outlet Header • Rehabilitation of Unit 1 Primary Air Duct • Rehabilitation of Unit-1 Primary Air Duct Variation Order • Video Camera Inspection of Pipelines and equipment • Rehabilitation of Travelling Screen Unit 1 A & B |
• Cleaning, Thickness Gauging and Installation of New Cathodic Protection at the following locations: South Approach Way, North Approach Way, Mooring dolphins Nos. 1, 2, 3 and 4, catwalk Foundation, Underwater works - Cleaning of steel pipes; Cleaning of galvanized steel core holder of aluminum anodes prior to welding to ensure sound weldment; Installation of new anodes; Alignment and fit-up; Replacement of newly-designed aluminum sacrificial anodes; Full welding of anodes including video monitoring during and after the installation; Replacement of the galvanized steel core holder. • Installation of New Cathodic Protection for Small Craft Facility - Underwater video inspection survey; Cleaning of sheet pile test point; Repair of damaged pile; Cutting out and removal of dissolved anodes and deteriorated anode holders; Installation of new aluminum. • Refurbishment of two (2) units stop plugs prior to installation to include painting and rubber conditioning; install stop plugs on the sea water intake channel using lifting crane. Installation of scaffoldings in the work area; Cleaning of CWP-A&B and screen wash pump 1 A & B pump room area; Removal of barnacles sticking on the walls and flooring of the area using hydrojetting machine; Fabrication & installation of stainless steel sheet cover for Main Structure Horizontal Beam (6 each for Unit 1-A & 6 each for Unit -1B); Cutting of stainless steel cover to the horizontal beam. Chlorination injection line replacement at SW intake channel; Modification of railings using boiler tubes at SW intake channel & installation of railings with platform for maintenance access using also boiler tubes; Modification & installation of monkey stairs for travelling screen trash basket railings for maintenance access; installation of two (4) units access ladder cage south and north side; Installation of four (4) units of railing using boiler tubes for sea water intake channel access to stop plugs; Fabrication and installation to enclosure railing for bar screen openings; Underwater video inspection survey for Box Culvert area. Pump-out sea water inside the channel area before the bar screen to the CWP pumps; Cleaning of mud and waste generated and accumulated in the area; Sea water intake Channel - Cleaning of sea water intake channel. •Fabrication & installation of stainless steel sheet cover for Main Structure Horizontal Beam (6 each for Unit 1-A & 6 each for Unit -1B) →Installation of scaffolding; Cutting of stainless steel sheet; Fit-up of stainless sheet cover; Welding of stainless steel cover to the horizontal beam. • Grouting of Main Housing Base Longitudinal & Horizontal bended C-Channel Frame using Alphatec 800 grout →Concrete cutting of Channel bar foundation to required depth & width; Grouting application using Alphatec 800; Embedment of 24mm dia. x 75 mm countersunk bolt welded vertically on Channel Bar bottom. • Dismantling of old pipes for Seawater Cooling, from Seawater line suction to Seawater Cooling pump, from pump discharge line to strainer to BCW Heat Exchanger and from Heat Exchanger discharge to Seawater line, including pipe supports and platform gratings. • Rehabilitation of damaged/deteriorated Butterfly Valve 18"Ø and 20"Ø, Cast Steel, Kubota brand, (4 units) by servicing and cleaning of valve actuators/wheels for BCW Corroded pipelines - Inspection, cleaning of valves manual actuators and other components; Application of Titanium and Duromar HAR Putty on heavily deteriorated internal parts of valves; Rubber relining; Hydro test. • Fabrication and installation of additional suction and discharge (100mm length) for Seawater Line and Installation of additional suction & discharge of Seawater Booster Pump - Repair/replace corroded 20" dia. suction and discharge pipes for Seawater booster Pump; Fabrication/Installation of tapping point; Trial fit-up of the fabricated piping; Perform NDT; Application of composite coating on internal and external parts; installation of piping. • Modification of suction & discharge pipeline due to elevation adjustment of pumps & Motors (by MACRO) →Additional pipe spool 500mm length x 18"Ø →Additional pipe spool 600mm length x 18"Ø →NDT →HYdrotest • Removal of pipings, railings and other connection; Installation of temporary jigs support and scaffoldings; Isolation of Heat Exchangers; Removal of covers; Inspection and repair of tubes using round brush; Inspection and repair of inlet and outlet valves; Removal of barnacles; Check foundation repair; Replace sacrificial anodes; Leak testing; Inspection, repair, replace all drains and vent valves; Connect all piping, railings etc.; Painting using epoxy primer and top coat with color munsell. • Extra works for Heat Exchanger Unit 1 A&B for Bolt retightening due to channel flange leaks and gasket replacements due to cracking of gasket Removal of channel cover of SW/FW Heat Exchanger Unit-1 (Front & rear side), damaged gaskets; fabrication & installation of new gasket; Reinstallation of channel cover; Hydro testing • Manual tank cleaning of lube oil transfer tank; Manual tank cleaning of main lube oil tank; Hot Oil Flushing of turbine/generator lube oil system; Hot oil flushing of bearings nos. 1-7; Cleaning and servicing of lube oil conditioner including change of the filter element; Hydrojetting and pressure testing of main lube oil coolers. • Metalizing / Chrome plating for two (2) units shafting of Jacking Oil Pump A & B (mono-radial) for Main Turbine Generator Lube Oil System • Supply of New Bearings & Oil Seal, Springs. etc. of Jacking Oil Pump A & B for Main Turbine Generator Lube Oil System • Rehabilitation of Jacking Oil Pump A & B for Main Turbine Generator Lube OIl System →Repair and re-use all parts that were not damaged →Replace bearing, double row bearings, springs and oil seals if necessary • Supply of materials for Jacking Oil Pump-B Replacement of Worn out Parts for Unit-1 • On-Line Filtration/Oil Purification of Lube Oil System for Main Lube Oil System of SCPC-Unit-1 →Temporary looping of the M.Lube Oil Tank prior to On-Line purification/Filtration →On-line purification using On-line Magnetic Particle Counter Machine • Inspection; Draining of oil; Disconnection of pipe; Removal and Overhauling of pumps and valves; Cleaning of tank; Hot Oil Flushing of Pipeline; Pump installation and alignment; Pressure testing; Painting and Commissioning of the whole system. • Servicing of Generator Seal Oil System of Unit-1 Draining of oil from the tank; Pumping out of remaining oil and transferring to oil containers; Manual tank cleaning; Servicing of Gen. Seal Oil Vacuum Tank Float Valve; Replacement of additional damaged internal parts; Repair & re-use all internal parts that were not damaged; Testing & commissioning. • Inspection; Dismantling of pipeline connection to equipments, coolers and carried out hydro jetting of pipelines, coolers, exchanger for Lube Oil Coolers, Boiler Feed Pump; Looping up of the whole system for chemical cleaning; Hydro testing; Power brushing and painting of pipe external; Re-instatement; Re-gasketing; Re-conditioning of control valves; Repair of drain pipes and hydro test pipes and fittings • Rehab of Gland Steam Condenser and Steam Jet Air Ejector of Unit-1 →Isolation of system piping, railings and other obstruction; Installation of temporary jigs, support and scaffolding; Isolation of Gland Steam Condenser & Steam Jet Air Ejector Condenser Unit; Removal of covers; Inspection & cleaning of tubes; Inspection & repair of inlet & outlet valves; Repair; Leak test; Repair or replace drains and vent valves; Connection of all piping, railing, etc. Installation of vessel cover. • Replacement of Boiler Side Piping of Main BCWS →Total replacement of Boiler Side System Piping of Main Bearing Cooling Water System; Supply and install required carbon steel seamless pipes, elbow, reducing tee, reducers, flanges, gaskets, and bolts; Dismantling of existing damaged & deteriorated pipes; Cutting & removal of corroded pipes and pipe supports; Hauling; Fabrication of replacement pipes and supports; Lay-out, cutting, grinding and assembly of new spools and pipe support; Sandblasting and Painting works; Installation of replacement pipes and pipe support. • Draining of oil from the Oil tank; pull out of strainers/filters for cleaning; pull-out of Main Oil Pump and emergency Oil Pump; Disassemble of pipes for inspection and repair; Cleaning of Oil Tank; Removal of sediments; Cleaning of Oil tank; Assemble Main Oil Pump (2 sets), Emergency Oil Pump; Installation of pumps to its original position; Alignment and balancing; Refilling of oil tank with new oil; Hot Oil Flushing; Testing and Commissioning. • Emergency On-Line Filtration/Oil Purification of System Lube Oil for Unit-1 Turbine-Boiler Feedwater Pump Alpha & Bravo and other incidental works. →Temporary looping of the Boiler Feed Pump prior to On-line Purification/Filtration →On-line purification using On-line Magnetic Particle Counter Machine. • Emergency On-Line Filtration/Oil Purification and Change Oil of System Lube Oil for Unit-1 Motor-Driven Turbine Boiler Feed Pump Charlie and other incidental works →Temporary looping of the Boiler Feed Pump prior to On-line Purification/Filtration →On-line purification using On-line Magnetic Particle Counter Machine • Inspection; Dismantling; Reconditioning of valves; Cleaning of coolers; Re-conditioning of pumps; Repair and painting of pipe and supports; Re-gasketing; Pump alignment; Hydrotesting; Installation of new desiccant; Commissioning Assistance. • Removal of insulations and cladding; Power brushing of shell external and internal; Conduct visual inspection on surface profile; Penetrant test and gauging; Repainting; Repair corroded parts; Hydrojetting of feed water tank and deaerator; Removal of corroded bolts and nuts; Hydrotesting; Installation of new insulation and cladding materials. • Replacement of HP#6 & HP#8 Heater Drain inlets inside deaerator tanks (300mm Ø Pipes x 9.3m total length) →Replacement of deteriorated and damaged heater drain inlet pipes; Reinstatement of defective trays; Replacement of steam pipe cover; NDT • Removal of cladding and insulation; Cleaning of tube internals by Hydrojetting; Power brushing of external shell surface; Conduct NDT/PT and gauging; Removal and reconditioning of drain valves; Opening of shell manhole for cleaning of tube internal by hydrojetting; Inspection; Hydrotest on the shell side to check the tube integrity; plugging of tube with leaks; Cleaning of manhole cover bolts; Removal of pass partition of LP 3 and 4; Fabrication and re-installation; Conduct penetrant test and hyrotest; Installation of break flange at LP 4 discharge to deaerator; Chemical cleaning; Removal of Torus ring for HP 6, 7 and 8; Removal of pass partition plate; Change of bolt of pass partition; Cleaning by hydrojetting; Visual and video inspection; Conduct hydro testing of shell side; Conduct penetrant test on pass partition; Re-installation of Torus ring; Welding; Conduct 100% NDT; Power brushing of shell external; Conduct visual and PT Test; Painting; Installation of new insulation and cladding. • Chemical Cleaning of LP 3 & 4 using Sulfamic acid →Work done prior to Chemical Cleaning →Dismantling of all the pipe short spools, pressure and temperature gauge valve; installation of dummy spools; Visual Inspection • Re-instatement of Torus Ring, Channel Cover, Hemilok Barrel, Pass Partition Cover & Brackets • Fabrication & Installation of Break Flange for isolation of LP 1 & 2 from LP 3 & 4 interconnecting piping prior to chemical cleaning. →Installation of scaffolding, H-frame and flatform; Removal of cladding & insulation; Cutting of pipe; Installation of four (4) pcs. 10" dia. flanges; Inspection; Painting of pipes with high temperature paint; Reinsulation and recladding of pipe. • Supply of New Materials: 16mm (5/8" Ø x 4" long) Bolts & Nuts for Pass Partition Cover. • Hydrojetting/retrojetting using 800-1000 bars • Tubes dying using compressed air • LP-HP Heaters & Stream Air Jet Ejector Vessel Access prior o Heater Tubes repair by plugging →Cold cutting of LP Heaters water box partition covers; Plugging of damaged / leaking heater tubes; Welding of heaters waterbox partition cover; Hydrotest •Fabrication of required flanges and fittings for looping connection to temporary filter stand. Fabrication and installation of blind flanges and fittings. Draining of system oil Dismantling of pipe ends, relief valves, filter elements and fittings on the tie-in points prior to looping. Installation of temporary filter stand, flanges, fittings and hoses connected to the filter. Run the lube oil circulation pump from the system filtering the oil with filter bags on filter stand. Filtration. Re-instatement for the system. • Draining of oil from the Pulv.-B; Dismounting of the unit; Disassembly and cleaning of tubes bundles; Dismounting and cleaning of filter elements; Assembly • Removal of existing inclusion partition of Reheater Outlet Header; Design; Fabrication and installation of new inclusion partition with provision for heat expansion of header during operation; Blasting of reheater outlet header; Paint with high temperature painting; Installation of insulation and cladding; Partition wall cladding. • Removal of cladding and insulation; Dismantling and cropping out of deteriorated duct; Fabrication and installation of round and square ducts, expansion joint; Repair; Fabrication and installation of dampers; Renew supports; Power brushing; Painting of all weldments; Crop-out and fabrication; Installation of duct drain pipe; Installation of insulation and cladding; Air Test; Assist Commissioning Team during start-up. • Fabrication & Installation of 2 units PASO Dampers - Scaffolding; Dismantling of existing ducting, insulation & cladding; Rehab of pipelines, drain lines, damper blades, housing & mechanical linkages; insulation and cladding works; Painting; Installation of 2 units PASO dampers on Pulverizer area-Frame Assembly, Blade Assembly, Operator Assembly • Fabrication of Operator's Platform of PASO Dampers (2 units) →Lay-out & cutting of Boiler tubes, Gratings, Angular, Flat bars into desired sizes; Fit-up and assembly; Welding & bracing of platform components; Powerbrushing; Application of Primer & Top coat paint; Scaffolding; Installation & anchoring of platform; Welding; Painting of Weldments. • Provision of Industrial Flexi-Probe Fixed and Adjustable focus camera/Cable reel complete with LCD, keyboard, RCA cable jack for a compact flash and USB socket to allow external file transfer connection with 150 m length strong flexible cable and two technicians to carry out video camera inspection of pipeline. • Application of Anti-Fouling Epoxy Paint for the vital and submerged parts of Travelling Screen A & B 184 pcs, - carrying chain / Seal plate (Area=106 sq. m) 368 pcs. - Link Plate (Area=38 sq. m) 92 pcs. - Screen Basket (Area=503 sq. m) Other work done: →All surfaces were washed clean of oil, grease water soluble salts, dry and free from other contaminants →Removal of surface contamination by high pressure fresh water cleaning (hydrojetting) |
| 2 | Energy Development Corporation |
• Chemical Cleaning of Oil Coolers (2 units) • Chemical Cleaning and Hot Oil Flushing of Lube Oil System of Unit-3 of TGPP • Chemical Cleaning & Flushing of Turbine Oil System • Main Oil Tank Cleaning |
• Chemical Cleaning of Main Lube oil Cooler Shell side to remove the varnish accumulated at the external surface caused by oxidation of Lube Oil due to high temperature during operation • Chemical Cleaning and Hot Oil Flushing of Lube Oil System of Unit-3 of TGPP →Chemical cleaning of pipeline & Hot oil flushing of pipeline & lube oil cooler →Manual Tank cleaning of Main Oil Tank →Waste Treatment and Disposal & filtering of used oil • Supply of Technical services, Labor, Equipment, Materials & Chemicals for the Chemical Cleaning & Flushing of Turbine Oil System →Perform flushing on the units using fresh water; Line-up the system; Establish piping loop for chemical cleaning; Isolate all piping/tubing connection from the equipment, control valves, beaings, housing, gear boxes, M.O.T., OST, strainer, filters and instrumentation and cover all opening with plastic wrapperto prevent chemical contaminationof the system; Conduct pneumatic testing to check the integrity of looping of chemical cleaning; Chemical cleaning using 3 micron filter bags; Manually cleaning of main oil and storage tanks; Line-up the valves and isolation/bypassed points for oil flushing loop; Conduct Hot Oil Flushing at 60 degree; Reinstatement of the entire system; Refill main oil tank with fresh oil thru a 3 micron filter; Perform system oil flushing using lube oil pumps; Disposal of waste water with oil and chemicals. • Total draining of all oil from the main oil tank using diaphragm pump; Removal of sludge on the bottom surface of the tank; Gathering and recording the total weight of the sludge; Application of degreaser to totally remove dirt and oil on the internal surface of main oil tank; Complete cleaning by wiping tank surface with lint free cloth. |
| 3 | Atlantic Gulf & Pacific | Republic Glass Site Development |
Fabrication of Steel Frame of Movable Fence for Asahi Area For 2" diameter pipe fence - 109 pcs. (11, 118 kgs.) For 1.5" diameter pipe fence - 41 pcs. (3, 526 kgs.) |
| 4 | SPCO Holding PTE Ltd | Rubicon Interpid Project | Supply of Manpower, tools, materials, equipment and consumables (Fitter and Welder) |
| 5 | Babcock Hitachi (Philippines) Inc. |
• Fabrication of HRSG Top Casing Panel • BHPI Economizer Tube Panel |
• Fabrication of Top Casing Block 3 Fabrication of Gutter and Installation of support lug • Grit Blasting and Two Coat Painting of Pulverized Coal Firing Boiler Economizer Tube Panel; Blasting and cleaning using copper slug Paint application using Chugoku inorganic Zinc Paint Galbon S-HB Zinc Dust (Powder) and inorganic Zinc Paint Galbon S-HB (Base) as prime coating. |
| 6 | D.M. Consunji, Inc. Sem-Calaca Power Corp. |
• Equipment Rental of Air Compressor |
• Equipment Rental • Rental of Generator-500 KVA Diesel Provided |
| 7 | Keppel Batangas Shipyard |
• Main Code - Cala Portese • Main Code: 1237 (MV Jasmine-C) • Equipment Rental |
• Crop out and repair cuni pipes as marked and reinstall access valves and test for tightness and operation. • CPP pipe repair →Cutting of pipes using Cutting Disc 35mm from flange; Install cutting guide to exactly 50 mm from flange; Insure tightness not to move 50 mm from flange; Cutting the pipe by cutting disc; Insure not to cut or hit the inside ppe sleeve; Grind 45 deg. bevel on outer pipe; Fit-up flange pipe and insure the Radial, Axial alignment and the measurement of flange pipe to propeller shaft; welding of new flange pipe by GTAW Tag Welding using Argon Gas, ER 31 6L, 2.4mm electrode. • Rental of Truck Mounted Crane 20 Tonner / Rough Terrain Crane 25 Tonner |
| 8 | PPG Construction | Rental of Rough Terrain Crane | Rental of Rough Terrain Crane (25 Tonner) |
| 9 | Weir Group c/o Bacman Geothermal Inc. | Chemical Cleaning and Hot Oil Flushing of Lube Oil System | Chemical Cleaning and Hot Oil Flushing of Shell side (oil side), tube side (water side) and stainless steel pipelines |
| 10 | TAB-Con & Metal Industries Corp. | Video Camera Inspection of Pipelines and Equipment | Video camera inspection of 10" Nitrogen Pipeline to confirm that the paint on the elbow was burned before final installation. |
| 11 | Pacific Sugar Holdings Corp. Davao Sugar Central Co. | Cleaning/Hydrojetting of Tubes of Evaporators and Heaters during milling season |
Cleaning/hydrojetting of the following: →Pre-Evaporator →Evap Cell No. 1-4 →Heater No. 1-4 Cleaning and hydrojetting of 2 Evaporator sets alternately every 3 weeks operation. Cleaning and hydrojetting of horizontal and vertical heaters alternately every 3 weeks operation. |
| 12 | G.U. Engineering Sales, Inc. | Removal of Paint on Turbine Casing of BGI Cawayan Plant | Removal of Paint on Turbine Casing |
| 13 | Flying V | Design, Procurement & Construction of Biodiesel Storage Tank 6-MKL Capacity and 1210 meter pipeline | Design, Procurement & Construction of Biodiesel Storage Tank 6-MKL Capacity and 1210 meter pipeline - Construction of 6-Million Liters Capacity Biodiesel Storage Tank 22.9m diameter x 15.37m height, Fabrication and Installation of 1210-meter pipeline from tapping point to pier, Blasting & Painting of Storage Tank, Design, Pre-fabrication & Installation of Pipelines, Sprinkler System/Fire Protection. |
| 14 | Translift Ship Management Inc. | Trucking of Construction Materials | Trucking of Construction Materials from Herma Mariveles Shipyard to Keppel Shipyard |
| 15 | OVR Enterprise | Rental of Rough Terrain Crane | Rental of Rough Terrain Crane (20 Tonner) at Batangas Pier |
| 16 | CJI General Services (Batangas) | Rental of Rough Terrain Crane | Rental of Rough Terrain Crane (20 Tonner) with operator |
| 17 | Beredo Marketing & General Merchandise | Rental of Rough Terrain Crane | Rental of Rough Terrain Crane (20 Tonner) with operator |
| 18 | Rubicon Offshore International (Phl) | Rubicon Offshore International | Inspection of material surface and appearance. Application of CESCO's thickness gauging instrument to verify MS plate thickness; Fabrication of mushroom vent lay-out /cutting, bending of cut off plate into tube including beveling of edges. |
| 19 | Air Liquide Philippines, Inc. | Installation of an Air Separation (ASU) Plant at the Calamba Premiere International Park |
Chemical cleaning of process and buried pipelines →Chemical cleaning for N2 pipelines from Backup system Nitrogen Gas at ALPI compound to 12" dia. SEMPHIL Nitrogen Gas Header under drawing MO3 including air pigging and nitrogen blanketing. |
Accomplished Projects for the Year 2011
No. |
Client |
Project Name |
Project Description(Details of Works) |
| 1 | Keppel Batangas Shipyard |
• Main Code 7369 (CALA PICCOLA) • Main Code 7373 (CALA PEVERO) |
• Open-up copper nickle pipes (3) units and repair as instructed and test for tightness and operation • Dismantling of all bolts and nuts on cuni pipes attached to plate coolers, repair/renew and test for tightness and operation |
| 2 | Chevron |
• Pressure Testing of Loading & Unloading Line • Hydro-Blasting and Cleaning Works |
• Hydrotesting of around 2,600 meters loading and unloading pipelines from onshore manifold to breathing dolphin • Installation of high pressure hoses to the water supply and also to the high pressure pump Hydro blasting of equipmentDismantling of hoses and equipment |
| 3 | Macro | Sand Blasting & Painting of Torishima Pump, CWP parts |
Sand Blasting of 3 pcs Torishima Pump, CWP parts Sand Blasting of 3 pcs Torishima Pump, CWP parts – Application of protective coating application, Elbow, Base plate, Diffuser. |
| 4 | JGC Phils. Inc | RTN-HPP Maintenance |
Line 1 and 2 Hydrojetting works for RTN Plant • Line 1 and 2 Hydro-Jetting Works for RTN Plant, Auto Clave Tank, Auto Clave Discharge Line,16"" Overflow Line of 05TK01,16"" Overflow Line of 05TK02,16"" Overflow Line of 05TK03,Static Mixer 06MIX001, Tank TK01 & TK02, PM Servicing Chilling Unit, Waste Water Cooler, MH Pre Heater, Slake Lime Line from 12PU02 until 12TK02, Slake Lime Line for 08TK02,08TK03,08TK04, Slake Lime bypass line for 12TK02 |
| 5 |
D.M. Consunji, Inc. Sem-Calaca Power Corp. (Unit 2) |
• SCPC Coal-Fired Thermal Power Plant • Rehabilitation of Fly Ash Conditioner for Unit 2 • Rehabilitation of Travelling Screen for Unit 2 A & B • Rehabilitation of Fly Ash & Dust Handling System •Rehabilitation for Unit 1 Main Lube Oil System Variation Order |
• Rental of Diesel Driven Generator →Cleaning & inspection of structural soundness of base frame & anchor bolts
→Speed Reducer • Modification of railings using superheater tubes at SW Intake channel & installation of railings w/ flat form for maintenance - travelling screen trash basket for Unit 2-A&B
→Fabrication & Installation of Handrailings
• Mechanical works •Metalizing / Chrome plating for two (2) units shafting of Jacking Oil Pump A & B (mono-radial) for Main Turbine Generator Lube Oil System |
| 6 | Babcock Hitachi (Philippines) Inc. |
• YS (Unit 1& 2) • SHI-CPH Projects |
• Fabrication of Transpo Frame Block 1 & 2 • Fabrication of Ecomomizer frame Fabrication of 1 SH Block 5Fabrication of 2nd SH Block 3 Fabrication of Economizer 2 Block 1 |
| 7 |
Pacific Sugar Holdings Corp. Davao Sugar Central Co. |
• Tube cleaning by Hydrojetting • Cleaning/Hydrojetting of tubes of Evaporators and Heaters • Cleaning/Hydrojetting of tubes of Evaporators and Heaters |
• Tube cleaning by Hydro jetting of the following vessels- Kestner Evaporator, Evap Cell No. 1, New evap (from India), Evap Cell No. 2, Evap Cell No. 3, Evap Cell No. 4, Heater # 1 – 6, Clear Juice Heater • Cleaning/Hydrojetting of the following:
→1 unit pre-evaporator #1 • Cleaning/Hydro jetting of tubes of Evaporators and Heaters - Cleaning/Hydrojetting of the following: ex calinog evaporators 4 units, Pre-evaporator, Cleaning of 4 Heaters |
| 8 | Powerhead Engineering and Consultancy | Retrojetting of 3,000-meter pipeline. | Retrojetting of 3,000 Meters Water Pipe Line, I.D Ø900 Cast Iron Pipe Line |
Accomplished Projects for the Year 2010
No. |
Client |
Project Name |
Project Description(Details of Works) |
| 1 | Keppel Batangas Shipyard | ENSCO 8504 |
• Fabrication, Installation & Pressure Testing of Piping System including pre-fabrication & installation of GRE piping system for semi-submersible oil rig pipe diameter ranging from 3/8 SS tubing, ½" dia. to 20" dia. CS. pipe, stainless steel pipes, copper nickel pipe for the ff. system →Ballast water →Drill water →Fuel Oil System →Tank Gauging →Thruster Hydraulic →Engine Cooling →Vent Line →Lube Oil →Fresh water →Remote Control →Valve Cooling →Sea water |
| 2 | Josefa Slipways | 65 M Landing Craft Transport |
Piping works for Ballast, engine cooling, fuel oil system Fabrication and installation works including hydro testing and pre-commissioning assistance for the following system piping: Bilge & Ballast System, Fire-main Piping System, Machinery Cooling Piping System, Fresh Water & Sanitary Sea Water Piping System, Grey and Black Water Discharge Piping System, Fuel Oil Piping System, Tank Vents, Filling & Sounding Pipe System, External Scuppers Piping System, Oily Bilge Piping System, Dirty Oil Piping System, Machinery Exhaust Piping System, Fresh Water Transfer Piping System, Fresh Water Ballast Piping System, Hydraulic Oil Piping System, Main Lube Oil Piping System, Potable Water Piping System, and Sewage Piping System. |
| 3 | Chevron | Chevron Phils. Batangas Terminal | Video Camera Inspection for Area 37 & 41 Pressure vessels |
| 4 | JGC Phils. Inc. | RTN-HPP Maintenance | Line 1 and 2 Hydrojetting works, Autoclave, Autoclave disc piping, Air Ejector Condenser, LO Cooler for STG, Surface Condenser, Slake Lime Line from 12PU02 to 12TK02, Slake Lime Line for 08TK02, 08TK03, 08TK04, Slake Lime Main Line for 12TK02 |
| 5 | D.M. Consunji, Inc. Sem-Calaca Power Corp. (Unit-2) |
• Rehabillitation of Travellling Screen Cleaner • Rehabillitation of Grab Screen Cleaner • Turbine/Generator Main Lube Oil System • Hydraulic Control System • Generator Seal Oil System Unit 2 • Bearing Coolling Water System Unit 2 • Turbine/Gen (TG2) Lube Oil System Overhauling • STG2 - Boiler Feed Water Pump Lube Oil System - 2 Units • Travelling Screen Rehab Unit 2 A & B • Supply of Project Materials • Rehabilitation of Grab Screen (Variation Order) • Turbine Lube Oil System Overhauling • Rehabilitation of Travelling Screen Unit 2 A & B • Air Compressor Rental • Rehabilitation of Bearing Cooling Water System for Unit 2 • Travelling Screen Supply of Labor and Rehab works • Refurbishment of Intake Bar Grab Screen |
• Cleaning by Hydro-jetting, painting and re-assembly of screen baskets, seal plate & link plates/carrying chain, overhauling of Gear box, head & foot sprocket, chain & chain drive. Repair of screen wash spray pipe. Re-painting of FRP Cover. Re-installation of cathodic protection, hydro-jetting of wall, ceiling & floor of CWP pump room; fabrication & Installation of access ladder & gratings, SW intake railings, handrails, & pipe supports, Painting of main Trav. screen structure with coal tar epoxy, testing and commissioning of the unit. Replacement of gearbox covers. • Repainting of the whole unit with client approved epoxy paint & color. Rehab of limit switches. Pre-fabrication & installation of structures, handrails and gratings. Painting, High Pressure jetting, Function test, cleaning, and re-instatement of parts. Fabrication and installation of trash basket for grab screen. • Manual tank cleaning of Lube Oil transfer tank and Main Lube Oil tank. Cleaning, Servicing and renewal of filter elements of Lube Oil Conditioner. Hot Oil Flushing & Change Oil of Turbine Lube Oil System including On-line monitoring of filtered oil using Laser Particle Counter on the return line with Filter Stand using filter bags from 100, 50, 25, 10, 5 & 3 microns. Hot oil flushing of turbine bearings no. 1, 2, 3, 4, 5 & 6. Rehab of main lube oil coolers A & B. Assist on the pre-commissioning of the system from testing of pumps & motors including Jacking Oil Pump, Turning Gear Oil Pump, Auxiliary Pump, Emergency Oil Pump, and Main Oil Pump to reinstatement of valves and fittings and until normalization of the system. Provision of Sampling Port for Oil Sampling and Monitoring, and installation of 16” break flange & spool piece for future maintenance access. • Servicing, cleaning and renewal of oil filter elements, Overhauling, cleaning and re-gasketing of plate-type oil coolers. Rectification of all pipe leakages. Hot Oil Flushing/Oil Purification & Change Oil of the System using Tectile Hydraulic Oil. • Pressure testing of circuit for chemical cleaning and flushing. Chemical Cleaning, Hot Oil Flushing and Change oil of Generator Seal oil piping system take oil sample from the system at various locations for oil particle analysis; Reinstatement of valves and fittings and until normalization of the system. Assist on the pre-commissioning of the system from testing of pumps & motors including Re-circulating Oil Pump, Oil System Vacuum Pump, Emergency Oil Pump, and Main Seal Oil Pump. • Hydro jetting, roto-jetting, chemical cleaning and air pigging of Bearing Cooling Water System, Turbine Control Fluids and Lubricating Oil Coolers, Boiler Feed water pump mechanical seal & Steam Feed pump Coolers, Sampling Rock coolers, LP heater No.3 Drain pumps, Service & Instrument Air Compressor, Generator hydrogen & Stator water coolers, Boiler Auxiliary, Condenser vacuum priming, Chemical dosing & Sampling unit. Make-up water distribution piping system to Surge tank cooling lines. Modification works in-way of Bearing Cooling Water. Servicing, cleaning painting & hydro testing of nine (9) mechanical seal coolers; Hydro testing of six Working and Lube Oil Coolers. • Manual Tank Cleaning of the internal Lube Oil transfer tank for Unit 2 • Oil Flushing, Manual Cleaning, Filtration of Lube oil, Filling of new oil, Changing of filter elements. Assist on the pre-commissioning of the system from testing of pumps & motors including Emergency Oil Pump, and Main Seal Oil Pump, and reinstatement of valves and fittings until normalization of the system. • Manual Cleaning of seawater intake tunnel walls and ceiling by manual scrapping of barnacles and manual hauling of mud for Unit 2-A&B Manual sanding, cleaning & painting trav.screen rear and front cover. • Supply of two (2) pcs. 16" diameter Slip on Flange 150 lbs for Unit 2 Main Lube Oil return line • Supply of Banding Materials for brake Lining including re-lining for Grab screen unit • Provision of Sampling Port and Modification of Main Lube Oil return line
→Installation of 2 pcs. Flanges • Installation of s/s cover for intake bar screen channel/I-Beam Horizontal support
→Lay-out,cutting,grinding of SS sheet cover • Rental/Provision of air compressor, fuel for air compressor and operator. • Modification works in-way of Bearing Cooling Water
→Pit cleaning by high pressure washing of pipe trenches • Chlorination injection line replacement at seawater intake channel Unit 2 A & B
→Installation of A-frame scaffolds • Fabrication and installation of trash basket for grab screen →Modification of concrete trash basket pit flooring→Lay-out,cutting & fit-up of mat'ls →Welding trash basket angular frame →Hole drilling & grinding works for sidings & floorings →Tack welding of stainless perforated sheet materials |
Accomplished Projects for the Year 2009
No. |
Client |
Project Name |
Project Description(Details of Works) |
| 1 | Keppel Batangas Shipyard |
• FLOATEL INTERNATIONAL • ENSCO 8503 |
• Fabrication, Installation & Pressure Testing of Piping System including pre-fabrication & installation of GRE piping system for semi-submersible oil rig pipe diameter ranging from 3/8 SS tubing, ½" dia. to 20" dia. CS. pipe, stainless steel pipes, copper nickel pipe for the ff. system →Ballast water →Drill water →Fuel Oil System →Tank Gauging →Thruster Hydraulic →Engine Cooling →Vent Line →Lube Oil →Fresh water →Remote Control →Valve Cooling →Sea water |
| 2 | Loadstar International Shipping |
• MV Badger 2 • MV Woodchuck |
• Ship Repair →30 tons reinstatement of steels repair works →Fabrication & installation of new pontoons (8 units) as per design →Partial replacement of Cargo hull frames • Ship Repair Major Scope→Total crop-out & replacement of Cargo hull # 1-4 bulk heads, frames, & frame stiffiners →Partial crop-out & replacement of Vertical & Longitudinal bulk heads of Cargo hull # 1-4 →Replating of tank tops, tween deck hull plates, hausen post house pipe post replacement Minor Scope →Crop-out replacement of chain locker plates and bulk heads →Replacement of Bosun store →Partial replating of Aft Deck and Forecastle Deck →Partial replacement of Foredeck castle floor plate →Crop-out & replacement of Super structure plates |
Accomplished Projects for the Year 2006 - 2008
No. |
Client |
Project Name |
Project Description(Details of Works) |
| 1 | Keppel Batangas Shipyard |
• ENSCO 8500 • ENSCO 8501 • QGP - Piping Works • ENSCO 8502 |
• Fabrication, Installation & Pressure Testing of Piping System including pre-fabrication & installation of GRE piping system for semi-submersible oil rig pipe diameter ranging from 3/8 SS tubing, ½" dia. to 20" dia. CS. pipe, stainless steel pipes, copper nickel pipe for the ff. system →Ballast water →Drill water →Fuel Oil System →Tank Gauging →Thruster Hydraulic →Engine Cooling →Vent Line →Lube Oil →Fresh water →Remote Control →Valve Cooling →Sea water |